Patent Pending 360º Cleaning Technology
The Rig Mat Washer utilizes a patent pending cleaning technology to quickly and effectively clean an entire mat as it moves through a wash station built on top of an automated, variable speed conveyor line. The high pressure pumps push 40 GPM at 4,000 PSI to 10 rotating arms containing 20 separate cleaning nozzles to encompass the mat in high pressure cleaning power. The top, bottom and sides of the mat are completely cleaned reaching down deep into each mats grooves presenting a mat that looks as clean as new.
The Rig Mat Washer will accept all types of matting. Our standard system accommodates up to 20 foot mats but added entry and exit tables are available to allow for 40 foot mats to be cleaned fast and effectively. The wash station is also height adjustable allowing matting up to 12 inches thick.
The Rig Mat Washer consists of (2) 20 gallon per minute high pressure pumps and a single 64 gallon a minute flush pump that operates at 700 PSI to pre-soak and clean the mats before they enter the high pressure side of the wash station. The flusher bar stretches across the entirety of the conveyor platform and soaks the top, bottom and sides of the mat.
The high-pressure side has thermostat adjustable on-demand hot water. The two, one million BTU heaters will provide up to a 135 temperature rise to the 40 GPM pumps. The Rig Mat Washer comes with automatic flue dampeners that open and close when the heating system is running.
Containing and eliminating biological invasive species has become more of an issue under new and expanding regulatory rule and law. As a transportation concern most locals demand any transported mats be thouroughly cleaned and chlorinated to reduce the risk of spreading harmful substances. Here a few resources to understand the ever changing scope of regulatory law.
The Rig Mat Washer provides a chlorination system utilizing a dilution controlled chlorine application system when required. Larger projects can take advantage of the high-pressure cleaning by charging the entire wash bath. Our staff will work with you to determine the best process to meet the required chlorine titration range.
Over 250 Gallons Of Wash Water Savings Per Mat Compared To Typical Wash Methods.
The Rig Mat Washer is built on a rugged and versatile filtration platform. With filtration down to 20 micron for wash water reuse in the high-pressure pumps the Rig Mat Washer uses filtration strategies, and technologies combined with collective real world experience to build a recycling process that will stand up to the toughest dirt load your mats can offer.
Variable speed conveyor system allows for extensive cleaning options. The 5 HP Servo Motor and control drive can operate at up to 20 linear feet per minute. Typical mat cleaning is performed at 4 or 5 linear feet per minute.
The Rig Mat Washer conveyor system is built for your toughest work environment. Our 6” inch rollers are built with 2” inch shafts that are spaced at 4’ on center.
The Rig Mat Washer comes with bearing protection and conveyor safety triggers. We support our rollers with heavy object drop protection shoring up the base of the conveyor roller with a custom designed support system. Also provided is remote conveyor shut-offs.
The Rig Mat wash system is built to adapt to any size or thickness of mat. The wash head cleaning nozzles have adjustable settings to accomodate mats up to 12" in thickness. The after wash air knife system is adjustable in the same way. Leaving wash water in the recycling station an off the matting.
Matting 40' And Beyond
The standard wash system handles matting up to 20' in length. To handle your crane mats or matting 40' in length additional conveyor length either powered or non-powered can be supplied.
Manual Wash Operation
Up to 8 operators utilizing 5 GPM at 4,000 PSI. These users can clean the rig mat washing equipment before transportation or be used to clean other large equipment as an industrial cleaning workstation. All wash water can be collected and filtered using the MACER platform for reuse.
GammaJet® Interior Tank Cleaning
The high-flow pump included with the MACER platform can be used as a flush spray bar for the rig mat washer attachement or separately as as interior tank cleaning option. A GammaJet® nozzle can be used to clean interior of tanks. Wash water can be collected and filtered for reuse.
We are working to expand and create tools that will utilize the high-pressure, high-flow cleaning capabilities along with the filtration power of the MACER platform. If you have a project that utilized high water volume or pressure give us a call about our ability to create a tool specific for your job.
The Rig Mat Washer is a part of our M.A.C.E.R. Mobile, Advanced Cleaning And Enviromental Recycling Platform. The high-flow and high-pressure cleaning equipment is coupled with our industrial filtration process utilizing standard and proprietary filtration methods. The mobile platform is built to utilize a variety of add on tools to become the leader in onsite cleaning. Manual washer operations, interior tank cleaning, mat washing, truck undercarrage and tire cleaning are all accessories that can utilized with our MACER Platform. All wash water from these tools can be collected and recycled for futher use.
Hot And Mighty Mobile Cleaning Systems is a brand of T. George Podell & Co Inc. Serving industrial cleaning clients since 1975. We have stationary and portable pressure washer trailers, industrial wash water and waste water treatment equipment, and custom built industrial cleaning solutions. Our industrial grade equipment can be found all over the world. Give us a call to discuss creating a mobile cleaning systems to exceed your expectations. Call (800) 897-7515 for a free equipment and shipping quotation.